Introduction to TPM staff maintenance management system:

TPM management, or "total production maintenance", originated in Japan in the 1970s. It is a production and maintenance method with full participation of all employees. Its main points are "production maintenance" and "full participation". By establishing a production and maintenance activity in which all employees of the system participate, the performance of the equipment is greatly improved!

Lingxi TPM full maintenance management system mainly has the following functions:

1.   Equipment asset management: Record and manage every piece of data related to your enterprise's equipment, including the equipment's technical parameters (equipment account, equipment manufacturer, equipment model, equipment serial number, bill of materials, etc.) and operating data (service start) time, supplier contracts, etc.). In addition, in the system, you can also add corresponding electronic documents (such as: equipment drawings, installation instructions, equipment-related pictures) for any asset equipment of the enterprise, which means that throughout the life cycle of your enterprise's equipment assets, you Documents and maintenance data related to it can be found at any time;

2.   Preventive maintenance plan: Given the importance of preventive maintenance work for any organization, maintenance management plan is also a core part of the system. You can create inspection plans, scheduled maintenance plans, and annual overhaul plans for any group of equipment in your business. In addition, in order to ensure that maintenance activities can be executed smoothly, you can also define any resources, spare parts, precautions and related documents you need in the plan;

3.   Equipment status monitoring and fault handling: Through data collection, users can monitor the operating status of each equipment in real time. Once a fault occurs, the system automatically triggers an alarm or manually by front-line employees. Managers obtain the alarm information immediately and allocate resources. Quick response and tracking;

4.   Data collection and OEE analysis: The data collector automatically collects the power signal, switch signal, main motor operation signal, motor temperature, current, rotation speed, vibration parameters and other signal data of the equipment and transmits them to the data server. "Light" button switch signal is synchronously transmitted to the database server, and then the system integrates, analyzes and automatically calculates the OEE data of the statistical equipment;

5.   Spare parts inventory management: Spare parts management is a very critical part of the maintenance system. How to accurately retrieve and automatically associate spare parts consumption to equipment, form a two-way association between assets and spare parts, and support cross-query, safety stock warning, and spare parts shortage statistics. It is an invisible enterprise asset in production and maintenance management.

The significance of the TPM all-staff maintenance management system to the enterprise:

ü  Encourage enterprises to pay more attention to early stage management of equipment and improve equipment maintenance performance;

ü  Effectively implement the equipment maintenance system and extend the service life of the equipment;

ü   Supervise and supervise equipment inspections to eliminate hidden dangers of equipment accidents;

ü   Establish a prevention-oriented concept and implement an equipment inspection mechanism;

ü   Real-time monitoring of equipment operation, real-time alarm and response to faults, reducing various sudden shutdowns;

üUse   the enterprise's cost management as a link to improve the comprehensive benefits of the equipment;

ü   Cultivate high-quality enterprise equipment management and maintenance talents and improve the level of enterprise equipment management.

System application scenarios: