A set of on-site rapid response system based on LoRaWan wireless IoT self-organizing network, used for collaborative processing of cross-position and cross-department issues in the design, logistics, technology, behavioral operations, product quality, equipment, safety and other types of production processes. It provides a wealth of abnormality detection hardware terminals, push call tools, full-process processing models, lean analysis, and the ability to continuously accumulate and form a production enterprise problem-solving knowledge base.
The Super Andon wireless intelligent Andon system mainly consists of three parts.
The first part is the abnormal triggering end, and the abnormal triggering end can be divided into two situations: automatic triggering and manual triggering, which can both trigger and implement operations such as check-in and release;
The second part is the WEB management end, which is mainly used for operations such as managing basic data and viewing statistical analysis reports;
The third part is the exception presentation terminal, which is mainly used for receiving, displaying and responding to abnormal information.
Super andon system function highlights:
* The system hardware is independently developed and produced, using industrial wireless IoT technology to avoid wiring construction;
* Small size, low power consumption, strong signal, complete interfaces, and easy deployment;
* Flexible and diverse abnormal information release methods, including SMS, watch, PC message, email, electronic signage, voice and other receiving methods;
* Exception handling can use the method of sign-in and card swiping by the handler to facilitate assessment and improve timeliness;
* Rich and diverse, accurate and beautiful data reports and charts on the management side;
* Mobile information interconnection: terminal PC platform + mobile APP + TUI touch;
* Visual process design: call node visual graphics drag and drop;
* Automatic timeout warning: customized warning, real-time intelligent monitoring;
* Lean performance management: zero distance between man, machine, material, method and environment, KPI performance management is objective;
* Real-time statistical reports: multiple types of real-time statistical report data generation;
* Knowledge base management : call big data management platform;
* Personalizable platform : events and processes can be customized, and timeout rules can be customized;
* Intelligent terminal IoT monitoring : real-time online status of equipment, fault diagnosis.
The significance of Super andon system to enterprises:
1. Promote lean production and improve on-site management levels;
2. Establish a rapid, transparent, top-down abnormal supervision mechanism;
3. Optimize the feedback process for abnormal information at the production site;
4. Effectively assess the problem-solving ability and work attitude of support department personnel;
5. Establish a mechanism for handling abnormal conditions at the production site and introduce a layer-by-layer exception reporting mechanism;
6. Store complete information about the exception handling process.
